Coleman ComfortSmart Suspension Chair Replacement Parts: A Complete Guide

If you own a Coleman ComfortSmart suspension chair, you know how comfortable and durable it can be. However, over time, parts like the suspension springs, fabric straps, or hardware may wear out. This guide covers the most common replacement parts, how to identify what you need, and practical advice for keeping your chair in great shape. Whether you're looking for a specific bracket or a full suspension system, this article will help you find the right components without wasting time or money.

Understanding the Coleman ComfortSmart Suspension System

The ComfortSmart line uses a unique suspension technology that replaces traditional foam padding with a network of springs and straps. This design provides better airflow and support, but it also means that the chair relies heavily on these mechanical parts. The key components include:

• Suspension springs: Metal coils that absorb weight and provide bounce.
• Fabric suspension straps: Woven bands that connect the springs to the frame.
• Frame connectors and brackets: Hardware that attaches the suspension to the chair's metal frame.
• Armrests and padding: Occasionally need replacement due to wear.
• Reclining mechanism parts: For models with adjustable reclining features.

Common Reasons for Replacement

Most owners seek replacement parts because:

• Springs sag or break: After years of use, springs lose tension or snap.
• Straps stretch or tear: Fabric straps can fray or lose elasticity.
• Hardware corrodes or loosens: Especially if the chair is used outdoors or in humid conditions.
• Armrests wear out: Foam padding compresses or covering tears.

Identifying which part needs replacing is the first step. If the chair feels uneven or makes noise, inspect the suspension system underneath.

Where to Find Genuine Coleman Parts

Coleman no longer manufactures new parts for older ComfortSmart models, but you can still find genuine parts through:

• Coleman's official website: Check their replacement parts section. Some common parts like spring kits may still be listed.
• Authorized service centers: Contact Coleman's customer service for a list of repair shops that may have old stock.
• Online parts retailers: Some specialty outdoor gear retailers carry Coleman chair parts. Look for "Coleman ComfortSmart suspension spring" or "Coleman chair strap."
• Secondhand sources: Sites like eBay sometimes have new old stock parts. Be cautious about condition and compatibility.

Compatible Third-Party Alternatives

If genuine parts are unavailable, third-party replacements can work. When choosing a substitute, consider:

• Spring dimensions: Measure the length, diameter, and wire thickness of your current springs. Many suspension springs are standard sizes (e.g., 4-inch long, 1-inch diameter).
• Strap material: Look for nylon or polyester straps with similar width and thickness. You may need to cut and attach them yourself.
• Hardware: Standard bolts, nuts, and washers from a hardware store often fit. Use stainless steel for outdoor chairs to prevent rust.

Replacing the Suspension Springs

Springs are the most commonly replaced part. To find the right ones:

1. Remove the old spring and measure:
   • Free length (unstretched)
   • Outer diameter
   • Wire gauge (use a caliper)
2. Note the end type (closed loops, hooks, etc.).
3. Search for "replacement suspension springs for outdoor chairs" or "garden chair springs." Many hardware stores sell springs in packs.
4. Ensure the spring rate matches your chair's weight capacity. Springs with too high or low tension will affect comfort.

Replacing Fabric Straps

If the straps are broken or stretched, you can replace them with generic webbing. Steps:

• Measure the old strap length and width (typically 1-2 inches wide).
• Purchase polyester webbing of similar thickness.
• Cut to length, leaving extra for attachment.
• Use a heat source (candle or soldering iron) to melt the ends to prevent fraying.
• Attach using the original clips or sew/tie to the frame. Some chairs use self-locking buckles—if yours are broken, replace with stainless steel wire ties as a temporary fix.

Hardware and Frame Repairs

Loose or broken brackets can often be fixed with basic tools. Check for:

• Rivets vs. screws: Some chairs use rivets that are hard to replace. Drilling out old rivets and using bolts is a common modification.
• Corrosion: Clean with vinegar and a wire brush, then apply rust inhibitor.
• Missing fasteners: Standard metric bolts (M6 or M8) are common. Bring the old screw to a hardware store to match thread pitch.

Step-by-Step Replacement Guide

1. Remove the seat fabric: Unclip or unscrew the fabric from the frame. Take photos for reference.
2. Access the suspension system: You'll see rows of springs attached to straps and the frame.
3. Identify damaged parts: Check each spring and strap for breaks, rust, or slack.
4. Replace springs individually: Detach both ends and install new ones. Ensure they are evenly spaced.
5. Replace straps: Remove old straps and install new webbing, maintaining tension consistent with other good straps.
6. Reassemble: Attach the seat fabric and test for comfort. Adjust tension if needed.

Maintenance Tips to Extend Part Life

• Store the chair indoors when not in use, especially in winter.
• Avoid excessive weight beyond the chair's limit (usually 250-300 lbs).
• Tighten hardware yearly to prevent wobbling.
• Clean fabric with mild soap and water to prevent dirt from wearing down straps.

Final Recommendation

For most Coleman ComfortSmart suspension chair replacement parts, start with the manufacturer's website or authorized service centers. If those are out of stock, generic springs from a hardware store or specialty spring supplier will often work. For straps, purchase polyester webbing and DIY replacement. Remember to check all parts at once: if one spring is broken, others may be nearing failure. Replace as a set for consistent comfort. Always prioritize parts that match original specifications as closely as possible. With the right parts and a bit of effort, your Coleman chair can feel like new again.